Right I resume the saga of the plunger A10
Oil pumps back from testing (I sent two off) apparently they were both working absolutely fine.
Scavenge feed removed and checked out, blow one way and it seals blow the other and it is as clear as a bell. All oilways blown out and where possible something poked thru to check they are all clear. I did think of taking the sludge trap back out for a look but cant see the point. IMO the problem must be on the scavenge side so if any feed pipes were blocked then the sump would not fill up anyway.
Poked a bit of 14/030 cable up the scavenge pipes to see if there was any obstruction all seems clear.
I have extended the breather pipe from the crankcase so that at least I can get a tube on it and save myself coating the back end of the bike in oil again. I was thinking of putting a tube on the breather and taking it to a clear bottle of some type so that I can keep my eye on it while I try it.
Any other suggestions before I bolt it together AGAIN?
If it still pumps out oil I will put it back in the garage for a year or two as I have enough other projects that are not driving me insane to get on with. Meanwhile I will keep my eyes open at the jumbles for a set of plunger crankcases purely because I cannot think of anything else that it might be.