Some thoughts on the washer idea. First, regarding my own bodgery, when I used a jack screw in an attempt to spread my A7 frame to accept the dynamo shroud, the frame fractured at the bottom crossmember. Then, if you manage to install two washers, it seems they would be too thin to hold up to the pressure from the tube ends and you’re back where you started from, or the washers become the friction surfaces against the swingarm’s outer cross-tube. If you install just one thicker washer to withstand the force from the inner tube, the existing wear on the opposite side negates the solution or leads to outer-tube friction on that end.
Swarfy left out “ridiculously” in front of “flawed design.” So, here’s the solution, short of the needle bearings or reconditioning the frame ears and installing new silentblocs……………..(uuuuh, I dunno).
Richard L.